The Morgana DigiFold Pro XL is the latest addition to the Morgana DigiFold family. Based on the proven Morgana DigiFold Pro, built with our unique, open design, suction unit that handles carton sizes from 210 – 1300mm in length (with optional table extension kit). This durable automatic creasing and folding system is designed to complement medium to high volume production digital and offset presses. The DigiFold Pro XL also has a new vacuum feeder, handling 6,000 A4 sheets folded in half per hour, without loss of accuracy.
There are 7 different folding templates set by default in the machine (there was no room to put the 7th template in the picture ;-) . Separately, there are 6 ready-made cardboard creasing patterns for soft book covers, because the DigiFold Pro XL is equipped with the latest version of Morgana's DynaCrease. Creasing blades can now be easily changed without the use of tools. An additional static folding option can be installed to enable the full range of folding and perforation options such as coupon and reply card tearing.
Morgana’s new Adaptive Process Control (APC) monitors sheet feeding in a closed loop process, delivering outstanding performance and reliability. The new Morgana AutoCreaser Pro XL is specifically designed to handle the widest range of media. The Feeder continuously checks the paper float zone and automatically makes adjustments on the fly. This is an industry first for a product of this class and ensures highest feed reliability. Operators of all skill levels can get the most out of the AutoCreaser Pro XL.
The new intuitive User Interface controls all the main functions of the DigiFold Pro XL. Using the screen is simplicity itself. Key in the sheet length (popular sizes are pre-set), touch the fold type for the finished product (letter, gate etc.) and press enter. The DigiFold Pro XL will automatically calculate where the folds or creases need to be and set them accordingly. All settings and adjustments are made using the user interface so operation couldn’t be easier. An alpha-numeric memory allows an unlimited number of jobs to be stored and named as you choose. Any changes to the feed method, crease position and engineering settings are all made through the user interface which has been developed and designed to make the DigiFold Pro XL easy to operate. You’ll process more jobs in less time.
KEY FEATURES:
• Edge registered vacuum top feeder with a load capacity of 200mm
• New sheet separation controlled by optical sensor array - automatically adapts to different media, weights and types
• Automatic feeding parameter selection based on paper size and thickness - simplifies set up regardless of operator skill
• Ultrasonic double sheet detection
• Optional table extention for sheets up to 1300mm, supporting popular longer sheet applications
• Powerful creasing unit can accept standard and narrow creasing blades as well as optional cross perforation blades
• Optional second creaser enables up/down creasing in one pass
• Simplified adjustments and blade changeovers without special tools
• Inline rotary perforation, up to five at the same time
• Optional cross perforation unit available
Offered by the official distributor for Bulgaria - the LANGRI company, Morgana DigiFold Pro XL is designed to complement the long sheet capabilities actively used in modern production printers. The optional table extension kit allows sheets up to 1300mm long to be processed, opening up the possibilities for new applications such as landscape brochure covers, large perfect bound book covers, multi-panel brochures and many other formats made from these long sheets.
Open design feeder. The system is engineered to simplify the loading and unloading of long “slippery” stacks of paper. The loading and unloading areas are an open design to make it easy to monitor performance and make changing from job to job fast and efficient. The new open feeder design is capable of efficiently feeding a wide range of media types and weights. Equipped with automated vacuum feed technology, specifically designed to handle the widest range of preprinted media
This is an industry first for a product of this class and ensures highest feed reliability. Operators of all skill levels can get the most out of the AutoCreaser Pro XL. The Morgana AutoCreaser Pro XL paper creasing system is an easy to use automatic paper creasing system with a cost efficient vacuum top feeder. The unique creasing rule in the AutoCreaser Pro XL eliminates paper tearing and therefore cracking. They are designed to offer solutions for many applications and volumes. Contact us today for a consultation and an affordable quote.
The Morgana DigiFold Pro XL comes with a fully automatic belt stacker for folded sheets. It also has a catch tray capable of stacking up to 900mm long sheets in the standard configuration.
The two-in-one stacker combination let’s you switch between crease or fold jobs from the user interface, no need to reconfigure the machine.
Integrated storage
There is also a large storage shelf located below the feed bed in the back of the Pro XL, where the included tool kits are located. There is also enough space to store the feed deck extension table when it’s not needed, plus room to store accessories such as crease and perforation tools in the integrated storage shelves.
And now with enhanced perforation... Rotary perforation comes standard on the AutoCreaser Pro range with a wide variety of wheels available to suit all requirements. An optional cross perforating unit can be added for more complex jobs, and multiple perforation layouts can be achieved with the cross perforation option.
CASE STUDY. Leading Southampton general print business, Colour Company, has upgraded its creasing and folding capability by installing a Morgana DigiFold Pro XL from Morgana Systems. The new unit joins an existing Morgana DigiFold Pro and a Morgana AutoCreaser.
Commenting on the new DigiFold Pro XL, Kevin West, Managing Director of ColourCo, said:
“It’s marvellous! As we don’t have any spare room here, versatile finishing equipment is an essential. We’ve had a long-standing relationship with Morgana. There equipment is ideal for our needs, and the latest DigiFold Pro XL is an excellent example of that: creasing, folding, perforating – it’s amazing!”
With regard to any specific work that the new machine was purchased for, Kevin adds: “We are now able to produce a six-page A5 brochure, which has a perforated section on the last page, in one pass – creasing, perfing, and folding. A real time saver.”
Plockmatic Group one of the world’s leading developers and manufacturers of document finishing technology. Plockmatic Group develops, manufactures and markets an extensive range of document finishing and feeding systems sold under the Plockmatic and Morgana brand names. With Plockmatic’s acquisition of UK-based Morgana Systems in 2013, and KGS srl of Mestrino, Italy in 2016, the Plockmatic Group took shape joining these organizations together to offer a wide range of products that include creasers, folders, cutters and binding solutions optimized for digital workflows. The combination of these companies also brought us a worldwide network of outstanding dealers.Group's products work inline or offline in concert with the world's best digital printing systems. Plockmatic make booklets. We also mail, fold crease, perforate and bind documents with extraordinary precision. Quite simply, they turn stacks of printed paper into the beautifully finished documents you use every day. Today, Plockmatic group’s solutions are sold primarily under the Plockmatic and Morgana brand names in over 50 countries.
