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Hard covers / boxes

Grafcut GC-480 PRO 4

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Semi-automatic machine

Automatically closes all 4 sides of the cover

For book covers, folders, diplomas...

Max. size: 48 x 77 cm (open)

Min. size: 14 x 14 cm (open)

A continuous process

Speed 240 - 300 pieces / hour

Works with hot and cold glue

Max. thickness of laminating media 80 - 300 g/m2

Volume of the tank with glue - 4 liters

Built-in vacuum

Useful

Book covers/photo-albums

Sometimes you have to use covers that exactly match the approved corporate style (color, design etc), but sometimes the need ari ...

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Description
GC-480 PRO 4 was developed by us on the basis of many years of experience in implementing similar devices from foreign suppliers in Polish printing houses and bindery. Our goal was to create a device to fill the niche between more automated devices and cheap devices of low quality and low flexibility in terms of possible materials. How machine works: The operator manually feeds the cover to the gluing machine where the glue is automatically applied. The cover sheet smeared with glue is placed by operator it on the table, then manually adds grey boards and a spine board. The operator presses the pedal and case is moved into turning in module. First section closes 2 edges, next corners are closed. Case drops into motorized conveyor belt that pushes it into second turning in section closing next 2 edges. Covers that leave the machine are immediately usable. During the turning in operation, the cover is pressed through a system of guide rollers removing the air. That is all.
GC-480 PRO 4 is a casemaker dedicated to produce hard cover cases. The machine closes all 4 case sides and corners in one pass thanks to two turning in modules. The air is all pressed out during the process. Casemaking table allows you to work on a variety of materials with different properties. It has centre LED backlight for positioning and motorized conveyor belt with suction that moves in and out the case. The turning in module does not require an air supply and works mechanically, very quietly in comparison to other devices on the market.
The performance is up to 240 - 300 book covers / hour with 1-man operation. Most settings are made automatically on the touch screen. The conversion takes only a few minutes. The GRAFCUT GC-480 PRO 4 can be used to laminate heavy-weight sheets or to display calendars or filing cabinets.
The glue application unit is used to cover flat surfaces such as paper, leather, PVC with a thin layer of glue. The machien is able to use hot glues, which allows the use of organic adhesives of animal origin, eliminating the risk of cover waving due to the large amount of water in the glue – not requiring a long pressing time of the finished cover, reducing the time needed to clean the machine to an absolute minimum. The offered machine is a simple control, large and durable rollers made of stainless steel, standard equipped with preheating to prevent water condensation on the sheet and water supply from the tank activated by pressing a button. All this makes the work as easy as possible and eliminates many potential problems occurring when operating similar devices.
The glue application unit is used to cover flat surfaces such as paper, leather, PVC with a thin layer of glue. The machine is able to use hot glues, which allows the use of organic adhesives of animal origin, eliminating the risk of cover waving due to the large amount of water in the glue – not requiring a long pressing time of the finished cover, reducing the time needed to clean the machine to an absolute minimum. The offered machine is a simple control, large and durable rollers made of stainless steel, standard equipped with preheating to prevent water condensation on the sheet and water supply from the tank activated by pressing a button. All this makes the work as easy as possible and eliminates many potential problems occurring when operating similar devices.
It is suitable, among other things, for the production of hardcover books, photo book covers, custom book binders, digital print books, CD/DVD boxes, puzzles, binders, video clips, board games for social games and panels in various editions and sizes. Can add up to 6 items (available as standard with 3).
Wide and comfortable positioning table. Casemaking table allows you to work on a variety of materials with different properties. Contrary to many other solutions available on the market, the section of automatic cover turning in and pressing without complicated settings will handle cardboard in the full range of thicknesses indicated in the specification. The module used does not require an air connection and works very quietly in relation to other devices.
Suitable garments can be: digitally printed sheets, laminated media, textiles, PVC, polyurethane, etc ..
Casemaker features: Colour touch screen for settings and diagnostics; Motorized rollers for edge turning in and pressing the case, does not require any compressor. Silent operation. Motorized, vacuum table (pump included) for moving the case in and out. Possibility to do pressing only or turning in and pressing. LED cover central backlight from bottom. Board positioner operated by hand. Foot pedal for board stoppers. Top shelf for boards and covers.
The installation of reliable components is the basis of any quality machine, so the manufacturer has built into GRAFCUT GC-480 PRO stable electronics, electrical components and mechanical parts. All this is done to ensure long and busy use.
Grafcut is a brand of paper cutters and other finishing machines designed and fully manufactured by company Grafmasz in Poland (EU). We are an experienced manufacturers of machinery for graphic arts with 40 years of practice in paper converting industry.

Technical parameters
  • Min. case opened size (W x L) 14,5 x 14,5 cm
  • Max case opened size (W x L) 48 x 77 cm
  • Max paper width 520 mm (glue application only)
  • Spine width Min: 10 / Max: 100 mm
  • Material thickness¹ gluing only :80-300 gsm or up to 5mm (with optional rigid boards module) turning in: 80-250 gsm
  • Min. thickness of the board ² 1,5 mm
  • Max. thickness of the board ² 4 mm
  • The min. distance between boards when producing covers without a spine 4 mm
  • Overlap covering material Min: 10 / Max: 20 mm
  • Cover material types Textile, laminated paper, imitation-leather, PVC polyurethane
  • Cover material thickness From 80 up to 300 g/m²
  • Max rollers speed5,6- 16 m/min
  • Glue tank capacity  4 litters Hot animal glue
  • Productivity ¹ ~ 240-300 pcs/ hour
  • Glue heating time  ~15 min
  • Glue type³ organic or cold glue
  • Glue temperature 0 - 95 °C
  • Vacuum on table integrated air blower
  • Control17,8 cm touch screen for settings and diagnostics
  • Machine Dimensions X Export (LxWxH) 299 x 194 x 117 cm - min. door width 135 cm
  • Electrical Power 3,8 kW; 400 Volts; 3 Phases, 50/60Hz
  • Net/gross weight 900 / 980 kg

¹ Depending on the specification of the material and operator skills. ² Tested values. Out-of-range materials must be checked prior to purchase.  ³ it is also possible to use cold glue, e.g. in the case of pasting the inside end paper under a binder.

Design, price and specifications are subject to change without prior notice.

PS. We are trying description, photos and specifications of the products to be completely authentic. Unfortunately, due to the large number of items offered in our web-page, inevitably sometimes to make errors. Please let us know if you notice a mistake. Thank you.

Accessories
Optional module for passing through rigid sheets (cardboard) - an attachment that allows passing a rigid sheet straight.
Video
Brochures and advertising materials
Recommended consumables
Useful

Book covers/photo-albums

Sometimes you have to use covers that exactly match the approved corporate style (color, design etc), but sometimes the need ari ...

To the article